A部分 100KW船用柴油发电机组的技术规格及参数
Classification: 船级社 | CCS | |||
Performance of Generator Set 机组的性能参数 | ||||
Genset Type 机组型号： | CCFJ100J-W | |||
Genset Quantity机组数量： | 1 Sets/Vessel | |||
Prime Power Output:机组的额定功率 | kW | 100 | ||
Rated Voltage 额定电压 | V | 440 | ||
Rated Frequency 额定频率 | Hz | 60 | ||
Rated Current 额定电流： | A | 164 | ||
P.F. 功率因素 | 0.8 | |||
Phase 相数 | 3/3 | |||
Rated Speed 转速 | r/min | 1800 | ||
Overload 过载能力 | ％ | 110 | ||
Momentary Frequency Variation 瞬态频率调整率 | ±10% 0-50%-100% -0 | |||
Frequency Variation in Steady State 稳态频率调整率 | 5％ | |||
Recovery Time 恢复时间 | Second 秒 | ≤5 | ||
Momentary Voltage Variation 瞬态电压调整率 | ≥-15%, ≤+20% | |||
Voltage Regulation in Steady State 稳态电压调整率 | ≤2.5 % | |||
Voltage Variation in Steady State 稳态电压波动率 | ±1% | |||
Recovery Time 恢复时间 | Second 秒 | ≤1.5 | ||
Range of Voltage Regulation at Unload: 空载调压范围： | 95%～105% of rated voltage 额定电压的95%～105% | |||
Overload Capacity: 过载能力： | 机组具有每12小时在110%额定功率下连续运行一小时的过载能力。 10% overload allowed during 1 hour each 12 running hours. | |||
Parallel Running: 并车性能： | Genset can parallel running continuously. 机组可以长期并联运行。 | |||
Starting Capability: 启动性能：
| Genset can automatic starting reliably, at elevated temperature≥0℃, without pre-heating of Lub.& Cooling water. 在室温不低于0℃时，机油、 冷却水无预热的条件下应能可靠启动。 | |||
Configuration of Drive Engine 原动机的参数 | ||||
General Engine Data 原动机的数据 | 东风康明斯 DONGFENG CUMMINS | |||
Drive Engine Type 型 号 | 6BTA5.9-GM120 | |||
Rated Power 原动机的额定功率 | kW | 120 | ||
Rated Speed 额定转速 | r/min | 1800 | ||
Aspiration 吸气方式 | Turbocharged 涡轮增压 | |||
Configuration 形式 | 4-Cycle、In-Line、6-Cylinder 四冲程、直立、六缸 | |||
Bore 缸径 | mm | 102 | ||
Stroke 冲程 | mm | 120 | ||
Displacement 排量 | liter | 5.9 | ||
Idle Speed 怠速范围 | r/min | 1000±50 | ||
Compression Ratio 压缩比 | 17.3:1 | |||
Governor Type 调速器类型 | GAC Electronic Governor GAC电子调速器 | |||
Performance Data 运行参数 | ||||
Revolution Direction 旋转方向 | Counter clockwise viewed to flywheel 面向飞轮，飞轮逆时针旋转 | |||
Flywheel Connection 飞轮接口 | SAE 3/11.5 | |||
Flywheel Teeth 飞轮齿数 | 131 | |||
Exhaust System 排气系统 | ||||
Max. allowable Exhaust Back Pressure 最大容许排气背压 | mmHg | 76 | ||
Max. Exhaust Temperature 最高排气温度 | °C | 540 | ||
Exhaust Gas Flow 排气流量 | m3/h | 31.2 | ||
Air Intake System 进气系统 | ||||
Maximum allowable intake resistance最大允许进气阻力 | ||||
Clean the filter element洁净的滤芯 | MmH2O | 381 | ||
Dirty filter肮脏的滤芯 | MmH2O | 635 | ||
The supercharger export to the biggest intake manifold pressure drop增压器出口到进气歧管最大压降 | mmHg | 75 | ||
Cooling System 冷却系统 | ||||
Coolant Specification. 冷却水规格 | ||||
Coolant Capacity（Engine only） 冷却水容量(仅发动机) | liter | 22.4 | ||
Thermostat Operation Range 节温器温度范围 | °C | 83-95 | ||
Max.Temperature of Coolant 最高冷却液出机温度 | °C | 98.9 | ||
The minimum coolant temperature最低冷却液温度 | °C | 79.4 | ||
Engine Driven Sea Water Pump Flow 机带海水泵流量 | m3/h | 10 | ||
Lubrication System 滑油系统 | ||||
Oil Capacity (Oil Pan + Filters) 滑油总容量（油底壳+滤器） | liter | 24 | ||
Pressure Range 滑油压力范围 | kPa | 276-414 | ||
Max.Allowable Oil Temperature 滑油最高温度 | °C | 121 | ||
Recommended Lub Oil Specification 推荐滑油规格 | SAE 15W40 grade CF-4 | |||
Angularity of Oil Pan 油底壳最大运行角（间隙） | ||||
横倾 | º | 15 | ||
纵倾 | 5 | |||
横摇 | º | 22 | ||
纵摇 | º | 10 | ||
Fuel System 燃油系统 | ||||
Recommended Fuel Specification 推荐燃油规格 | ISO 8217-DMA/DMX or China Diesel oil 0# or -10# | |||
Fuel Consumption At Rated Power 额定负载燃油消耗率 | g/kW.h | 212 | ||
Starting System 启动系统 | ||||
Starting Mode 启动方式 | Electrical Starting System 电启动系统 | |||
Main Alternator Model 发电机的型号 | MP-H-100-4 | |
Maker 制造商 | 上海马拉松革新电气有限公司 | |
Configuration of Main Alternator 发电机的结构
| Marine (船用) PMG(永磁机) Brushless(无刷) Single bearing (单轴承) Air cooling (空气冷却) | |
Technical Data of Main Alternator 发电机的技术参数 | ||
Rated Capacity 额定容量 | kVA / kW | 125 / 100 |
P.F. 功率因素 | 0.8 | |
Rated Voltage 额定电压 | V | 440 |
Rated Frequency 额定频率 | Hz | 60 |
Insulation System 绝缘等级 | Class H | |
Temperature rise 温升等级 | Class H | |
Enclosure Class 防护等级 | IP23 | |
Phases/Wires 相数/线数 | 3/3 | |
Pole 极数 | 4 | |
Section B Scope of Supply
B部分 供货范围
MARINE GENERATING SET, CONSISTING OF PER UNIT:
每台船用机组包括如下供货范围:
1. G - DRIVE ENGINE WITH FOLLOWING EQUIPMENT:
原动机配备如下的附件：
1.1 AIR SYSTEM 空气系统
1.1.1 AIR CLEANER AND AIR INLET RESTRICTION INDICATOR 空气滤器及空滤指示器
1.1.2 TURBOCHARER 增压器
1.1.3 CRANKCASE VENT LINE WITH HOSE 曲轴箱呼吸器及透气软管
1.2 COOLING SYSTEM 冷却系统
1.2.1 FRESH WATER PUMP 淡水泵
1.2.2THERMOSTAT , FOR FRESH WATER 冷却淡水节温器
1.2.3EXPANSION TANK 膨胀水箱
1.2.4HEAT EXCHANGER热交换器
1.2.5SEA WATER PUMP 机带海水泵
1.3 LUB OIL SYSTEM 滑油系统
1.3.1 OIL PUMP 机油泵
1.3.2 Lubricating oil double filter 滑油滤器
1.3.3 OIL COOLER 滑油冷却器
1.4 FUEL OIL SYSTEM 燃油系统
1.4.1 FUEL FILTER 燃油滤器
1.4.2 HIGH PRESSURE FUEL PUMP高压油泵
1.4.3 ELECTRONIC GOVERNOR 电子调速器
1.4.4 DUAL SKIN HIGH PRESSURE PIPE WITH LEAKAGE ALARM DEVICE双层高压油管带泄漏报警装置
1.4.5 Fuel double filter燃油双联滤器
1.4.6 Fuel oil into the oil return hose燃油进回油软管
1.5 EXHAUST SYSTEM 排气系统
1.5.1 EXHAUST ELBOW 排气弯管
1.5.2 EXHAUST FLEXIBLE SECTION with counter flange, AS LOOSE
排气波纹管带配对法兰, 散件供应
1.6 STARTING SYSTEM 启动系统
1.6.1 ELECTRICAL STARTING MOTOR 电启动马达
1.6.2 CHARGING ALTERNATOR 充电机（安装在柴油机上）
2. ALTERNATOR 发电机:
2.1 AVR 电压自动调节器
2.2 CABLE GLAND 电缆填料函
3. LOCAL CONTROL PANEL
机旁控制控制屏
3.1 DISPLAY 显示内容
3.1.1 LUB.OIL PRESSURE 滑油压力
3.1.2 LUB.OIL TEMPERATURE. 滑油温度
3.1.3 COOLING WATER TEMPERATURE 冷却水温度
3.1.4 BATTERY VOLTAGE 电瓶电压
3.1.5 RUNNING HOUR 运行小时计
3.1.6 SPEED 转速
3.2 LOCAL START/STOP AND IDLE/RATED SWITCH 机旁启动/停车按钮和怠速/额定开关
3.3 LOCAL/MANU/AUTO MODE EXCHANGE SWITCH 机旁/遥控/自动模式转换
3.5 EMERGENCY STOP BUTTON 紧急停车按钮
3.6 ANSWER/RESET BUTTON 应答/ 复位按钮
3.7 ALARM DESCRIPTION AND ALARM INDICATOR 报警内容及指示包括：
- LUB. OIL PRESSURE LOW ALARM 滑油压力低报警
- LUB. OIL PRESSURE TOO LOW SHUTDOWN 滑油压力过低停机
- COOLING WATER TEMPERATURE HIGH ALARM 冷却水温高报警
- COOLING WATER TEMPREATURE TOO HIGH SHUTDOWN 冷却水温度过高停机
- OVERSPEED ALARM 超速报警
- OVERSPEED SHUTDOWN 超速停机
- LUB. OIL TEMPERATURE HIGH ALARM 滑油温度高报警
- 3 TIMES START FAILURE ALARM 三次启动失败报警
- BATTERY VOLVTAGE LOW ALARM 电压低报警
- FUEL LEAKING ALARM 燃油泄漏报警
- COMMON ALARM 公共报警
3.8 OUTPUT SIGNAL 输出信号（所有报警延伸均为无源常闭触点信号）
- LUB. OIL PRESSURE LOW ALARM 滑油压力低报警
- LUB. OIL PRESSURE TOO LOW SHUTDOWN 滑油压力过低停机
- COOLING WATER TEMPERATURE HIGH ALARM 冷却水温高报警
- COOLING WATER TEMPREATURE TOO HIGH SHUTDOWN冷却水温度过高停机
- OVERSPEED ALARM 超速报警
- OVERSPEED SHUTDOWN 超速停机
- LUB. OIL TEMPERATURE HIGH ALARM 滑油温度高报警
- 3 TIMES START FAILURE ALARM 三次启动失败报警
- BATTERY VOLVTAGE LOW ALARM 电压低报警
- FUEL LEAKING ALARM 燃油泄漏报警
- COMMON ALARM 公共报警
- RUNNING 运行
4. GENSET CONSTRUCTION: 发电机组的构成
- STRONG COMMON BASE
公共底座
- ENGINE AND ALTERNATOR FLEXIBLE MOUNTING WITH ISOLATORS
发动机和发电机用减震垫弹性安装
- RIGID CONNECTION BETWEEN GENSET AND SHIP’S RAIL
发电机组和船体刚性安装
- PAINT OF GENERATOR SET ACCORDING TO THE STANDARD OF MANUFACTURE
机组油漆颜色按照制造厂标准
5 FILES AND DOCUMENTS 文件资料
5.1.1 机旁控制箱原理图
SCHEMATIC OF THE LOCAL CONTROL PANEL
5.1.2 柴油机产品合格证书
CERTIFICATION OF THE DIESEL ENGINE
5.1.3 柴油机使用保养说明书
MAINTENANCE & OPERATION INSTRUCTIONS OF DIESEL ENGINE
5.1.4 发电机产品合格证书
CERTIFICATION OF ALTERNATOR
5.1.5 发电机产品说明书
INSTRUCTION BOOK OF THE AC ALTERNATOR
5.1.6 柴油机CCS船检证书
CCS CERTIFICATE OF DIESEL ENGINE
5.1.7 发电机CCS证书
CCS CERTIFICATE OF ALTERNATOR
5.1.8 发电机组CCS证书
CCS CERTIFICATE OF GENERATOR SET
51.9 控制箱CCS证书
CCS CERTIFICATE OF CONTROL PANEL
6 机组试验及验收
SHOP TEST AND INSPECTION OF GEN-SET.
6.1 柴油机、发电机须经船检合格后方可成套。
DIESEL ENGINE AND ALTERNATOR MUST INSPECTED BY SURVEYOR BEFORE GEN-SET ASSEMBLED.
6.2 机组供货方按GB/T13032-2010《船用柴油发电机组》编制的试验大纲进行出厂试验, 试验前向船厂提供试验大纲, 负载试验按功率因数0.8进行。
THE GEN-SET SHALL CARRIED OUT SHOP TEST BEFORE DELIVERED BY THE SUPPLIER ACCORDING TO THE《GB/T3032-2010 MARINE DIESEL GEN-SET GENERAL TECHNICAL CONDITION》，TEST PROCEDURE SHOULD BE SUPPLIED TO SHIPYARD BEFORE TESTING，LOAD TEST CARRIED OUT AT POWER FACTOR 0.8.
6.3 机组出厂试验时,提前通知并邀请订货方有关人员参加。
THE CLIENT AND SHIPYARD MUST BE NOTICED AND INVITED TO ATTEND IN TIME WHEN GEN-SET CARRIED OUT THE SHOP TEST BEFORE DELIVERY.
6.4 Units in accordance with CCS "SEA ship construction rules" (2012) design and construction requirements机组符合CCS《钢质海船舶建造规范》（2012）设计和建造要求
7. 质量保证期
QUALITY WARRANTY PERIOD
供货方向买方提供康明斯全球联保服务. 在用户按供货方提供的产品使用说明书中所规定的条款进行正确使用和保养的情况下，产品质量保证期为交船后一年或机组到达到货口岸之日起12个月内运转良好.，以先到为准。保用条件范围，并不包括因人为或不正当使用所引致的损耗及仪表传感器等设备。
SUPPLIER PROVIDE CUMMINS INTERNATIONAL WARRANTY SERVICE TO BUYER. WARRANTY PERIOD FOR GENERATOR SET IS ONE YEAR FROM VESSEL DELIVERY, OR 12 MONHS STARTING FROM ARRIVING AT THE PORT OF DESTINATION WHICHEVER COMES EARLIER WHEN GEN-SET OPERATED & OVERHAULED CORRECTLY BY USER ACCORDING MANUAL & OPERATION INSTRUCTIONS. MAINTENANCE SCOPE NOT INCLUDED MAN-MADE OR WRONG OPERATION CAUSED METERS & SENSORS DAMAGED.
8. 其他未尽事宜，双方友好协商解决。
WE WILL DISCUSS AND SOLVE FRIENDLY ABOUT THE OTHER PROBLEMS NOT MENTIONED IN THIS AGREEMENT.
东风康明斯工具清单
Detailed Lists of Tools for Dongfeng Cummins Engine
序号 No. | 名称 Items | 单位 Unit | 数量 Qty | 备注 Remark |
1 | 滤清器扳手Filter spanner | 只pcs | 1 | |
2 | 喷油器套嘴Nozzle of oil injector | 只pcs | 1 | |
3 | S型梅花扳手S mode crossed spanner | 只pcs | 1 | |
4 | 定位销Position pin | 只pcs | 1 | |
5 | 塞尺Feeler | 只pcs | 1 |
